What series of processes does a high-quality bending machine usually need to go through

Jul 15, 2024
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Design and planning:
Fully consider the purpose of the bending machine, the type and thickness range of the processed material, the required accuracy and bending angle, and other factors to carry out careful design.
Use computer-aided design (CAD) software to create a detailed three-dimensional model to simulate the operation and performance of the machine.

Material selection and casting:
Select high-strength and wear-resistant high-quality steel, such as alloy structural steel.
Through precision casting technology, ensure the shape and dimensional accuracy of parts.

Heat treatment:
Quenching and tempering are performed on key components to improve their hardness and toughness, and enhance wear resistance and fatigue resistance.

Assembly and debugging:
Experienced technicians accurately install each component in accordance with strict assembly technology.
Carry out no-load and load debugging, check the machine's operating status, accuracy, speed and other indicators to ensure that they meet the design requirements.

Electrical system installation and debugging:
Install advanced control systems, including CNC systems, motor drive systems, etc.
Carry out electrical system debugging to ensure the normal operation and coordinated work of various electrical components.

Precision detection:
Use high-precision measuring instruments, such as three-coordinate measuring instruments, to detect various accuracy indicators of the bending machine, such as straightness, parallelism, angle accuracy, etc.

Surface treatment:
Perform surface treatment such as painting or electroplating to improve the rust prevention and aesthetics of the machine.

For example, in the machining process, for the processing of the slider, high-precision milling machines and grinders are required to ensure that the flatness error is controlled within a very small range to ensure that the pressure is evenly distributed during the bending process. In the heat treatment link, proper quenching of the fuselage can greatly improve its load-bearing capacity and stability.